High speed press is a mechanical equipment made of special cast iron alloy, with high rigidity and seismic resistance, widely used in the stamping and processing of small precision parts such as precision electronics, communication, computers, household appliances, automotive components, and Mazda rotors. The
high speed press factory will introduce the following aspects that need to be paid attention to during maintenance:
1、 Regular cleaning and lubrication
Regularly clean the high speed press, including removing surface oil stains, metal shavings, and other impurities. Keeping the punch press and its accessories clean can help reduce wear and tear and prevent malfunctions. Regularly lubricate the lubrication points of the punch press to ensure that the friction between components is minimized. Check whether the lubricating oil is sufficient, replenish or replace the lubricating oil in a timely manner, and maintain the good operation of the lubrication system.
2、 Inspection and adjustment
Regularly inspect and adjust the fastening screws and nuts of the mechanical foot (foundation) to ensure their tightness and prevent loosening during equipment operation. Check the wear and deformation of the transmission system (such as gears, belts, chains, drive shafts, etc.), replace or repair damaged components in a timely manner, and ensure the normal operation of the transmission system. Regularly check the contact status of electrical components to ensure the smoothness and safety of the circuit. Clean the electrical system to prevent dust and moisture from having adverse effects on the circuit. Regularly check the performance of safety protection devices (such as photoelectric safety devices, overload protection devices, safety gratings, etc.) to ensure that they function properly and are installed in place.
3、 Professional maintenance
According to the requirements of the punching machine manual, regular professional maintenance should be carried out, including replacing lubricating oil, calibrating sensors and switches, adjusting the punch descent speed and hammering frequency, etc. When abnormal sounds or malfunctions occur during the operation of high speed press, they should be immediately stopped for inspection and corresponding maintenance measures should be taken. Prevent equipment from running with defects and prevent the malfunction from escalating.
4、 Operation and maintenance standards
Operators should be familiar with the operating procedures and safety precautions of high speed press to ensure correct and safe operation of the equipment. Record the time, content, and results of each maintenance to track the maintenance status of the equipment and promptly identify potential issues.
5、 Other precautions
Regular training should be provided to operators to enhance their operational skills and maintenance awareness, ensuring that they can operate and maintain the punch press correctly and safely. During maintenance, operators should wear appropriate personal protective equipment such as safety helmets, goggles, gloves, etc. to ensure personal safety.
In summary, the maintenance of high speed press needs to be comprehensive and meticulous, including regular cleaning and lubrication, inspection and adjustment, professional maintenance, operation and maintenance standards, and other precautions. Only by doing a good job of maintenance can we ensure the efficient and stable operation of the punching machine and improve production efficiency.